Installation & Servicing
Improving Service Levels whilst reducing costs

Background

The client was a national window manufacturer and installer. The business was manufacturing 6,000 windows and doors every week.

The company offered a ten-year warranty on it’s products. At the time of this assignment, the company had a database of 600k products still within the warranty period. It was adding 6k new products to the ‘under warranty’ database every week and 400 products where reaching the end of their warranty period every week.

It is true to say that the company’s manufacturing and installation quality had improved significantly over the years. That said, the company found itself with a growing backlog of outstanding service calls.

The leadtime from initial contact to problem resolution was extending and there was a danger that the company’s reputation would be seriously damaged. At the same time, costs were increasing due to the need for multiple visits to rectify the customer’s problem. There was a risk that the department was escalating out of control.

The Brief

I was instructed to take over the management of the service department for an initial six month’s period. I was to carry out a root and branch review of operations. I was to compare what I found with what I would expect to find in a market leading operation of that scale and then draft (and implement) a plan to get from where we were to where we wanted to be.

The objective was to:

  • Reduce the leadtime for service calls
  • Reduce the cost per service call
  • Improve the level of negative feedback that was being voiced by unhappy customers

Assignment

The service department consisted of 10 head office-based customer service advisors, 30 field based service engineers, 4 managers and 2 support staff (who kept engineers on the road and replenished their van stock).

On the very first morning of the assignment, I sat down with the 4 managers and we plotted the likely sequence of events if Mrs Smith was to ring up with a request for help right now.

In that first morning session, we identified a number of vital flaws in the service. The key ones were as follows:

Over the following twelve months, we set about addressing each of these areas.

Here is what we did:

We gave the CSAs basic technical training based around the most frequent types of service call. We seconded one of the engineers to have a short term spell off the road and inside with the CSAs and he monitored their calls and provided on call support. Their confidence grew and they provided a better service to the engineers.

We introduced a number of red flags which alerted the CSAs that the call may be a higher priority call. These calls were diverted through to the office-based Manager. He assessed whether the call was a potential emergency and reacted accordingly.

We then graded the CSAs based on their technical knowledge and experience and rewarded the staff who put the most effort in and thus provided a better service to the customers and engineers.

We changed the hours of work by introducing shift patterns. This extended the number of hours that the service call line was open to the public. We had a skeleton service staff in on Sundays thus making it a 7 day service.

We gave the CSAs an indicator of how long each service call type would take so they could better plan the number of calls in the day.

We enhanced the capabilities of the engineer’s handheld devices so that clearer guidance could be given to the engineer before he arrived at the service call.

We graded each postcode for how easy it would be for an engineer to travel across. We would try and batch calls to minimise travelling time for the engineer.

We identified outlying postcodes where we would only visit when there was a batch of calls to be carried out.

We introduced a new role of Journey Planner for the engineers and implemented software for journey planning the engineer’s routes. We introduced calls to each customer the evening before the planned call and gave them a two hour time slot.

Whilst we allowed the engineers to use their local knowledge to amend the route as they saw fit, we introduced a texting service to the next customer on completion of the previous service call.

We calculated the optimal stock profile that the engineers should carry on their vans that optimised the likelihood that the call would be completed at the first attempt. We sharpened up the stock replenishment process so that they would only have to visit their local depot once a week thus freeing up additional call time.

We introduced a hot line for engineers who hit major difficulties on their service call. This hot line enabled a Service Manager to react to their cry for assistance and help sort the engineer’s issue by dealing with the customer directly and/or by locating a nearby installation team to come to the engineer’s aid.

We introduced an end of day call back service to the customer where the call was discussed, the outcome confirmed and the CSA and engineer was graded by the customer.

We introduced weekly performance reports for the engineers showing how many calls they completed, how many incomplete calls (with reason codes) and how their customers rated them.

We introduced awards and financial incentives for the best performing engineers.

We introduced ‘intensive care’ processes for the worst performing engineers whereby a Service Manager would coach the engineer and try and bring him up to the required level.

We introduced quarterly travelling roadshows so the engineers were able to get together and get things off their chest. We were sure to document and follow up the meetings. Corrective action plans always followed those meetings.

We implemented target response times for dealing with written correspondence and helped the staff concerned with the letter writing skills.

Conclusion

Each piece of the jigsaw above helped to tighten the overall process and make the experience a better one for the call centre staff, the engineers and the customers.

The completion rate on service calls improved. Engineers started travelling less and engineering more. They started earning more due to the better completion rates and the rate of retention of engineers improved.

The backlog of service calls decreased. The speed from customer telephone call to completed engineer service call shortened.

The Customer Service Advisors were dealing with less irritated customers and they started to enjoy their job more. Morale improved as they spoke with customers at the end of each day and the trend moved towards satisfied customers.

Service levels clearly improved from month to month. Overall costs per service call came down despite the engineers earning more. This resulted from a huge reduction in the number of ineffective calls and re-visits.

The CSAs, the engineers and the company all won from the experience. The quality of the service offered was recognised when the team was awarded the ‘Service Team of the Year’ in the Glazing Industry annual awards.

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What our clients say

Group Managing Director

“During his time with us, Les proved to be a valuable asset who can be dropped into any situation. He can be relied upon to stabilise a troubled situation and to set out both long term and immediately required development programmes that invariably bring improvements in customer service and financial performance”

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